Fired heaters, columns and steam, measured against their best runs.
Refineries track barrels closely and energy loosely. A fouled heater, a leaking steam trap or a column run too hot wastes energy every hour. Kernopy puts that number next to the operating data.
The data was there. Nobody could use it in time.
Today Found weeks later
Heater H-101 loses a point of efficiency as the convection section fouls. The outlet temperature still holds, so nothing alarms.
With Kernopy Found in minutes
Kernopy tracks fuel per barrel against the heater's own best runs, shows the loss each hour, and the day a cleaning pays back.
A reading on top. What it draws underneath.
Each stage shows a live value from its controller and the power it draws right now. Fired heater is drifting, so it is highlighted. Values are simulated.
Numbers your team argues about today, measured instead.
Example figures for a mid-sized site. Kernopy calculates yours from your own controllers and meters.
Signals your systems already produce.
Kernopy reads them from the controllers, meters and building systems you already run. Nothing gets replaced. Each signal gets one name and one meaning, then flows into every dashboard, alert and report.
Energy per barrel by unit
Each unit's fuel and steam tied to what it processed.
Heater and steam-trap loss
Slow losses found while they are still small.
One data model across units
Every tag named once, used the same way everywhere.
Bring one line or one plant room. Leave with its data working.
Send us the machines, controllers and building systems you want to start with. In the first session we map them, connect a pilot and show energy, efficiency and downtime as live numbers.
Offices in Siliguri, India and Lewes, Delaware.